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Gas Cluster Ion Beam (GCIB) Application system
Gas Cluster Ion Beam (GCIB) Application system
About GCIB Application system
Custom Solutions for Nanoscale Processing and Surface Modification
These custom application system are designed and built to customer requirements, making the most of gas cluster ion beam (GCIB) source capabilities. The system achieves non-contact, dry-process, low-temperature, and low-damage nano-level smoothing.
GCIB Characteristics and Role
This system uses gas cluster ion beams (GCIB) to perform smoothing and etching of substrate surfaces on a scanning stage. It delivers the following results that conventional processing techniques cannot readily achieve.
- Damage-free processing through ultra-low energy irradiation
- Ultra-smooth surfaces (Ra in the range of several nanometers) through lateral sputtering
- High-quality thin film formation and surface modification
System Features
Custom Solutions Through Flexible Design
We incorporate customer requirements as much as possible from the design phase, creating custom-built research and mass-production equipment tailored exclusively to each customer. The stage is custom-built to suit the object based on factors such as substrate size, sample weight, rotation mechanism, and angle of incidence, with X-Y-Z adjustment capability.
Highly Uniform, Clean Processing with Contamination Prevention
Because the gas cluster ion generation chamber and the beam irradiation chamber are separate, the irradiation atmosphere is maintained at a high vacuum in the 10⁻³Pa range. This enables highly uniform processing without causing contamination or plasma damage to the object surface.
Compatibility with Wide Range of Process Gas and Temperature
Cluster beam irradiation with reactive gases such as N₂, O₂, CO₂, SF₆, CF₄, CHF₃, and B₂H₆ is available depending on object processing conditions. In addition, processing at substrate surface temperatures below 100°C is also achieved.
Low-Damage Processing, Nano-Level Smoothing, and Patented Technology
The multi-body collision effect of cluster ions (e.g., 8keV/2000 atoms per cluster=4eV) delivers low-damage processing. Yoshikawa Trading’s patented magnetic field electrode removes non-cluster species such as monatomic ions to produce a high-purity beam.
GCIB System Example
| Internal Chamber Dimensions | Appx. 1200W × 990D × 900H |
|---|---|
| Exhaust System | 2 TMPs, ultimate vacuum 1×10⁻⁴Pa or below (pump-down to 5×10⁻⁴Pa: 3 hours or more) |
| Stage | Up to 5-axis capability (X, Y, Z, θ, rotation), 8-inch wafer compatible, max. 10kg |
| Example Components | GCIB source (with monomer ion removal and neutralization), Faraday cup, substrate shutter |
GCIB source (with monomer ion removal and neutralization)
GCIB Sources
Irradiation and Application Cases
Gas Cluster Ion Beam (GCIB) Irradiation and Application Cases
The following application cases demonstrate the outstanding processing capabilities of GCIB.
GCIB Irradiation Processing on Diamond
Before irradiation
After irradiation
CVD Diamond Smoothing
This case demonstrates a dramatic improvement in CVD diamond surface roughness over the pre-irradiation surface, achieving an ultra-smooth finish.
Provided by Dr. Isao Yamada, Professor Emeritus at Kyoto University
GCIB Irradiation Processing on Tungsten Carbide Mold Surfaces
Etching on mold surfaces using SF₆-GCIB irradiation You can check the effect of fine pattern formation and surface modification.
Before GCIB irradiation
After GCIB irradiation
SF₆-GCIB Irradiation Example: WC Etching with Ni Mask
Pattern dimensions: hole diameter approx. 60um, spacing 90um, etch depth approx. 16um